Purpose and Scope
This proposal formalizes a six‑month program to embed AI capabilities into existing Lean Support Office (LSO) practices. The program preserves current standards (Kaizen events, coaching kata, leader standard work) and adds AI instruments for skill diagnostics, deliverable support, and performance tracking. The scope covers the LSO and selected operational teams to be confirmed with Quest leadership.
Objectives
Capability
Establish role‑level competency baselines and close skill gaps through AI‑assisted self‑assessment, coaching, and deliverable‑centered practice.
Method Adherence
Strengthen SDCA/PDCA rigor, improvement kata, and coaching routines with digital support (no changes to the underlying Lean logic).
Operational Impact
Quantify effects on lead time, quality, throughput, workload balance, and rework; publish monthly updates to an executive dashboard.
Approach — How AI Augments Current Lean Practices
Role & Deliverable Maps (HaradaFlow™)
Create/validate role‑specific deliverable matrices and KPI problem maps. Use these as the single source for: (1) skill‑gap identification, (2) individualized development plans, and (3) improvement targets by role.
Opportunity Finder (prioritized use‑cases)
Run focused assessments to identify repetitive tasks, knowledge bottlenecks, and candidate voice/digital agents. Output is a ranked, ROI‑tagged backlog for Kaizen events and quick wins.
Role‑based Immersion & Certification (learn‑by‑doing)
Deliver hands‑on modules aligned to each role's deliverables (e.g., drafting standard work, synthesizing incident reviews, summarizing lab data). Certifications are issued upon demonstrated performance on real work products.
Coaching Enablement (Kata/GROW with digital support)
Retain the existing coaching cadence and artifacts; add AI aids for observation capture, option generation, and target/actual comparisons during coaching routines.
Standard Work Execution & Visual Management
Continue to use Bowling & Gantt to show plan vs. actual and to connect development tasks with measurable objectives; generate and update visuals faster with AI assistance.
Voice and Digital Agents (on‑command assistance)
Deploy narrow, purpose‑built agents to answer SOP/policy/status questions; support role‑play/practice; automate routine document preparation. Agents draw only from governed knowledge bases and are logged for quality review.
Measurement & Adoption Tracking
Stand up usage dashboards, an "AI‑assisted wins" repository, and a real‑time ROI view so leaders can see breadth, depth, and value of adoption by role and team.
Six‑Month Work Plan (Gated)
Foundation
Month 1- Validate role deliverables and competencies (HaradaFlow).
- Complete quick assessments for automation and agent candidates.
- Run a demonstration Kaizen using these inputs.
Deliverables:
role matrices; prioritized opportunity list; baseline metrics.
Enablement
Month 2- Launch role‑based immersion (10 essential LLM use patterns; role projects tied to deliverables).
- First certification wave at "AI‑Enabled Professional."
Deliverables:
completion roster; example before/after deliverables by role.
Application
Month 3- Execute 2–4 AI‑supported Kaizen events.
- Deploy initial voice/digital agents (knowledge look‑ups, reporting assistants).
- Activate dashboards and ROI tracker.
Deliverables:
Kaizen summaries; agent run‑books; live dashboard.
Expansion
Month 4- Extend to adjacent teams/sites.
- Roll out AI‑assisted coaching kata across venues (gemba walks, huddles, one‑on‑ones).
Deliverables:
coaching standard work with AI prompts/templates.
Integration
Month 5- Embed Bowling & Gantt reviews in pilot areas.
- Stabilize agent knowledge bases and update governance logs.
- Publish monthly competency deltas by role.
Deliverables:
updated standard work; knowledge governance record; competency report.
Evaluation & Scale Blueprint
Month 6- Consolidate results and lessons.
- Produce enterprise rollout plan (sites/roles, sequencing, budget).
Deliverables:
pilot close‑out report; rollout plan; updated metrics baseline.
Governance and Operating Model
Steering
LSO lead with Operations, IT, and HR; monthly review of metrics and decisions.
Standards
Preserve Lean artifacts (A3s, kata questions, coaching cycle); add digital templates aligned to the same standards.
Knowledge
Central, version‑controlled repositories for SOPs, policies, training; agents draw only from approved sources.
Data & Compliance
Usage telemetry limited to adoption and value tracking; dashboards show time saved, error reduction, throughput deltas by team/role; change logs maintained for all AI‑generated artifacts.
Metrics (Executive View; Monthly)
| Category | Key Metrics | Measurement Frequency |
|---|---|---|
| Adoption | Weekly/active users by role; depth (tasks and deliverables assisted). | Weekly |
| Capability | Certification counts by level; competency deltas from HaradaFlow self/manager assessments. | Monthly |
| Operational | Lead time, first‑pass yield/defect rate, rework, queue length; agent deflection where applicable. | Daily/Weekly |
| Value | Hours saved and cost avoidance from automated reporting/collateral and standardized outputs; quantified impacts from Kaizen events. | Monthly |
Deliverables by Month 6
Role Matrices & Development Plans
Validated role deliverables & competency matrices and a living development plan per role.
Certification Program
Certification roster with evidence artifacts (improved SOPs, A3s, VSMs, reports).
Executive Dashboards
Operational dashboards and ROI tracker with drill‑downs by unit.
AI Agents & Systems
Deployed voice/digital agents with run‑books for maintenance and knowledge updates.
Enhanced Standards
Updated coaching and review standards (Kata/GROW prompts; Bowling & Gantt cadence) with digital templates.
Risks and Controls
Content Drift
Control: Governed knowledge bases with version control and quarterly reviews.
Adoption Variability
Control: Dashboards flag low‑uptake teams; targeted coaching and enablement applied.
Method Integrity
Control: AI supplements analysis and documentation; decision rights remain with leaders and coaches.
Decision Requested
Program Approval
Approve the six‑month program and joint governance.
Team Confirmation
Confirm pilot teams/sites and required IT/knowledge‑base access.
KPI Alignment
Align on the reporting cadence and the specific KPIs to feature in the executive view.